Smart Batch Systems Awarded US Patent!

For Immediate Release

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Smart Batch Systems is pleased to announce the issuance of US Patent # 1069590.

Granted June 30th, 2020, this patent protects many of our proprietary innovations, which include:

  • A fully automated, remote cementitious batching system
  • Precise measurement of each component of a slurry by weight
  • Adjustable variable loading rate for each element during the batching process
  • Real-time monitoring of pump operations
  • Vibration damping of the load cells to further increase the accuracy of each recorded measurement
  • Permanent recording of each batch's final composition and variance transmittable to offsite storage to allow for full quality and management control

Developed from the ground up to address issues commonly encountered during the mixing and delivery of poured slurries typically used for leveling and fire-rated underlayments, Smart Batch represents a marked improvement over previously available options. On-site batching has historically been a messy, inaccurate, and arduous process, often relying on back-breaking labor and crew members' experience to deliver a finished product meeting specification. The Smart Batch pump eliminates guesswork, accurately records measurements by weight of each component per batch, eliminates repetitive labor, and reduces the amount of dust and waste on-site with direct dumping of bulk material.

Learn More

GC-1

Automated Small Aggregate
Batch Mixer Pump

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A Profitable Pour Begins with a

CG-1 Measurements

Accurate

The GC-1 measures each ingredient by weight and records every batch poured, reducing the risk of error in your pours. Stored in the cloud, these reports provide invaluable data including variability, productivity and batch accuracy.

Close-up of GC-1

Reliable

Built here in the USA, each GC-1 is designed for the rigors of daily use and long-term servicability. Hydraulic power is supplied by a 110 hp diesel engine and provides 10 hours of runtime. Spend more time pouring and less time servicing your machine.

Overhead of GC-1

Productive

Set up in under 10 minutes with hydraulic leveling jacks. Pour 40,000 ft2 day after day with reduced strain and risk of injury on your crews utilizing bulk material handling. The GC-1 is safer, cleaner, faster and more profitable than traditional pumps.

Reduced Risk +
Reduced Manpower =
More Profit

Purpose built to address issues commonly encountered when delivering poured gypsum underlayments and levelers, the GC-1 delivers the accuracy and reliability required to keep your operation profitable. Fully automated batching by ingredient weight virtually eliminates over watering and sanding on a pour, and the recorded data and wirelessly transmitted reports provide an accurate record of your days work.

 

The utilization of bulk materials, touch-screen operation and elevated work-platform increase safety, eliminate lifting and turning, andreduce the number of dust events by over 97%, resulting in a safer and cleaner work environment. These efficiencies deliver higher production (up to 40,000 ft2 a day) and allow your crews to focus on delivering a finished product that meets or exceeds spec on every pour.

Click the icons to learn more about key features

Icon-Faster

Faster

  • Setup in under 10 minutes
  • 13 cubic yards/hour production rate
  • Produces batches in under 2 minutes each

Icon More Effecient

Efficient

  • Bulk materials eliminate bag breaking position
  • Speeds production and reduces crew size
  • Reduces labor costs while delivering higher volume

Icon Safer

Safer

  • Eliminate lifting, turning and working from heights
  • Control platform elevated from construction traffic
  • Guards, safety switches and E-Stops installed

Icon Cleaner

Cleaner

  • Handles up to 3,000 lb super sacks
  • Drastic reduction in dust and potential silica exposure
  • Load with a skid-steer or truck mounted crane
  • Bulk sand eliminates dry packaged sand

Icon Smarter

Smarter

  • Automatic batch continuous mixing operation
  • Improve QC by auto batching by weights
  • Never over sand or over water again

Icon Connected

Connected

  • View crew/machine locations
  • Reports start and stop times of production
  • Automatic System Updates

Icon Connected_1

Recorded

  • Every batch data archived and sent to cloud server
  • Remote control for pump start and stop
  • Auto QC reports sent to subscribers by e-mail

Icon Connected_1

Serviceable

  • Hydraulic power provides reliable performance
  • Hydraulic jacks provide push button leveling
  • Cartridge valves simplify replacement

Reduced Risk +
Reduced Manpower =
More Profit

Purpose built to address issues commonly encountered when delivering poured gypsum underlayments and levelers, the GC-1 delivers the accuracy and reliability required to keep your operation profitable. Fully automated batching by ingredient weight virtually eliminates over watering and sanding on a pour, and the recorded data and wirelessly transmitted reports provide an accurate record of your days work.

 

The utilization of bulk materials, touch-screen operation and elevated work-platform increase safety, eliminate lifting and turning, andreduce the number of dust events by over 97%, resulting in a safer and cleaner work environment. These efficiencies deliver higher production (up to 40,000 ft2 a day) and allow your crews to focus on delivering a finished product that meets or exceeds spec on every pour.

Icon-Faster

Faster

  • Setup in under 10 minutes
  • 13 cubic yards/hour production rate
  • Produces batches in under 2 minutes each

Icon More Effecient

Efficient

  • Bulk materials eliminate bag breaking position
  • Speeds production and reduces crew size
  • Reduces labor costs while delivering higher volume

Icon Safer

Safer

  • Eliminate lifting, turning and working from heights
  • Control platform elevated from construction traffic
  • Guards, safety switches and E-Stops installed

Icon Cleaner

Cleaner

  • Handles up to 3,000 lb super sacks
  • Drastic reduction in dust and potential silica exposure
  • Load with a skid-steer or truck mounted crane
  • Bulk sand eliminates dry packaged sand

Icon Smarter

Smarter

  • Automatic batch continuous mixing operation
  • Improve QC by auto batching by weights
  • Never over sand or over water again

Icon Connected

Connected

  • View crew/machine locations
  • Reports start and stop times of production
  • Automatic System Updates

Icon Connected_1

Recorded

  • Every batch data archived and sent to cloud server
  • Remote control for pump start and stop
  • Auto QC reports sent to subscribers by e-mail

Icon Connected_1

Serviceable

  • Hydraulic power provides reliable performance
  • Hydraulic jacks provide push button leveling
  • Cartridge valves simplify replacement

Discover

GC-1 Controller
Take a brief tour of the GC-1 Controller
GC-1 Controller

At the heart of the GC-1 is the touch screen controller.

Project information is stored and all aspects of the pour are automated and managed from here. Operation is simple and intuitive, offering control over every aspect of the pour.

GC-1 Controller

Batch Recipes can be programmed and stored for easy access on future pours, reducing guesswork by your crews when out in the field.

Creating and storing new batch recipes is simple when pouring new materials.

GC-1 Controller

Individual batch ingredients are measured by weight during the batching process, providing the operator complete and accurate control of mix ingredients.

The amount of each ingredient and the mix time in the hopper can be controlled to provide the ideal mix for every pour.

GC-1 Controller

The GC-1 automatically batches and mixes and all functions are controlled using the touch screen of the GC-1.

Batching and pump controls are managed by one operator elevated safely above the dangers of construction traffic.

GC-1 Controller

The GC-1 records any variances in each batch and sends reports to you, providing an accurate snapshot of every job you pour.

Contact us to request a sample report and discuss how the Smart Batch GC-1 can improve the efficiency and quality of your operation

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Smart Batch Operators

GC-1 Specifications

Trailer:

  • Weight: 18000 lbs.
  • Length: 25’
  • Width: 8’6”
  • Height: 9’9”
  • Tongue Weight: 1800 – 2000 lbs.

Frame:

  • 1/4” Rectangular Tubing for
  • Increased Durability
  • Leaf-Spring Suspension
  • Modular Components are Removable for Service

Large Hopper:

  • 51 ft3 Capacity
  • Delivers 7 batches for a typical mix design

Diesel Engine:

  • Horsepower: 110HP, Tier 4 Final
  • Fuel Tank Size: 48 GAL Standard / 60 GAL Extended
  • Approximate Run Time: 7-10 Hours Standard / 10-13 Hours Extended
  • Def Tank Size: 5 GAL
  • DEF Tank Run Time: 20-60 Hours (Subject to engine load and exhaust temp)

Manifold Hydraulic Valve:

  • Allows easy access to individual sections for maintenance
  • Does not require manifold disassembly for service of components

Contact Smart Batch

Experience

“Our corporate safety manager absolutely loves this machine!”
NESC
NESCBoston
“We are finishing our pours faster and with 2 less men on the crew”
Vee-Jay Cement
Vee-Jay CementSt. Louis
“Our SmartBatch pump separates us from the competition.”
Cemplex Group
Cemplex GroupDallas, TX
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