Smart Batch Systems Awarded US Patent!
A Profitable Pour Begins with a
Smart Batch
Accurate
The GC-1 measures each ingredient by weight and records every batch poured, reducing the risk of error in your pours. Stored in the cloud, these reports provide invaluable data including variability, productivity and batch accuracy.
Reliable
Built here in the USA, each GC-1 is designed for the rigors of daily use and long-term servicability. Hydraulic power is supplied by a 110 hp diesel engine and provides 10 hours of runtime. Spend more time pouring and less time servicing your machine.
Productive
Set up in under 10 minutes with hydraulic leveling jacks. Pour 40,000 ft2 day after day with reduced strain and risk of injury on your crews utilizing bulk material handling. The GC-1 is safer, cleaner, faster and more profitable than traditional pumps.
Reduced Risk +
Reduced Manpower =
More Profit
Purpose built to address issues commonly encountered when delivering poured gypsum underlayments and levelers, the GC-1 delivers the accuracy and reliability required to keep your operation profitable. Fully automated batching by ingredient weight virtually eliminates over watering and sanding on a pour, and the recorded data and wirelessly transmitted reports provide an accurate record of your days work.
The utilization of bulk materials, touch-screen operation and elevated work-platform increase safety, eliminate lifting and turning, andreduce the number of dust events by over 97%, resulting in a safer and cleaner work environment. These efficiencies deliver higher production (up to 40,000 ft2 a day) and allow your crews to focus on delivering a finished product that meets or exceeds spec on every pour.
Click the icons to learn more about key features
Faster
- Setup in under 10 minutes
- 13 cubic yards/hour production rate
- Produces batches in under 2 minutes each
Efficient
- Bulk materials eliminate bag breaking position
- Speeds production and reduces crew size
- Reduces labor costs while delivering higher volume
Safer
- Eliminate lifting, turning and working from heights
- Control platform elevated from construction traffic
- Guards, safety switches and E-Stops installed
Cleaner
- Handles up to 3,000 lb super sacks
- Drastic reduction in dust and potential silica exposure
- Load with a skid-steer or truck mounted crane
- Bulk sand eliminates dry packaged sand
Smarter
- Automatic batch continuous mixing operation
- Improve QC by auto batching by weights
- Never over sand or over water again
Connected
- View crew/machine locations
- Reports start and stop times of production
- Automatic System Updates
Recorded
- Every batch data archived and sent to cloud server
- Remote control for pump start and stop
- Auto QC reports sent to subscribers by e-mail
Serviceable
- Hydraulic power provides reliable performance
- Hydraulic jacks provide push button leveling
- Cartridge valves simplify replacement
Reduced Risk +
Reduced Manpower =
More Profit
Purpose built to address issues commonly encountered when delivering poured gypsum underlayments and levelers, the GC-1 delivers the accuracy and reliability required to keep your operation profitable. Fully automated batching by ingredient weight virtually eliminates over watering and sanding on a pour, and the recorded data and wirelessly transmitted reports provide an accurate record of your days work.
The utilization of bulk materials, touch-screen operation and elevated work-platform increase safety, eliminate lifting and turning, andreduce the number of dust events by over 97%, resulting in a safer and cleaner work environment. These efficiencies deliver higher production (up to 40,000 ft2 a day) and allow your crews to focus on delivering a finished product that meets or exceeds spec on every pour.
Faster
- Setup in under 10 minutes
- 13 cubic yards/hour production rate
- Produces batches in under 2 minutes each
Efficient
- Bulk materials eliminate bag breaking position
- Speeds production and reduces crew size
- Reduces labor costs while delivering higher volume
Safer
- Eliminate lifting, turning and working from heights
- Control platform elevated from construction traffic
- Guards, safety switches and E-Stops installed
Cleaner
- Handles up to 3,000 lb super sacks
- Drastic reduction in dust and potential silica exposure
- Load with a skid-steer or truck mounted crane
- Bulk sand eliminates dry packaged sand
Smarter
- Automatic batch continuous mixing operation
- Improve QC by auto batching by weights
- Never over sand or over water again
Connected
- View crew/machine locations
- Reports start and stop times of production
- Automatic System Updates
Recorded
- Every batch data archived and sent to cloud server
- Remote control for pump start and stop
- Auto QC reports sent to subscribers by e-mail
Serviceable
- Hydraulic power provides reliable performance
- Hydraulic jacks provide push button leveling
- Cartridge valves simplify replacement
Discover
At the heart of the GC-1 is the touch screen controller.
Project information is stored and all aspects of the pour are automated and managed from here. Operation is simple and intuitive, offering control over every aspect of the pour.
Batch Recipes can be programmed and stored for easy access on future pours, reducing guesswork by your crews when out in the field.
Creating and storing new batch recipes is simple when pouring new materials.
Individual batch ingredients are measured by weight during the batching process, providing the operator complete and accurate control of mix ingredients.
The amount of each ingredient and the mix time in the hopper can be controlled to provide the ideal mix for every pour.
The GC-1 automatically batches and mixes and all functions are controlled using the touch screen of the GC-1.
Batching and pump controls are managed by one operator elevated safely above the dangers of construction traffic.
The GC-1 records any variances in each batch and sends reports to you, providing an accurate snapshot of every job you pour.
Contact us to request a sample report and discuss how the Smart Batch GC-1 can improve the efficiency and quality of your operation
Smart Batch Operators
GC-1 Specifications
Trailer:
- Weight: 18000 lbs.
- Length: 25’
- Width: 8’6”
- Height: 9’9”
- Tongue Weight: 1800 – 2000 lbs.
Frame:
- 1/4” Rectangular Tubing for
- Increased Durability
- Leaf-Spring Suspension
- Modular Components are Removable for Service
Large Hopper:
- 51 ft3 Capacity
- Delivers 7 batches for a typical mix design
Diesel Engine:
- Horsepower: 110HP, Tier 4 Final
- Fuel Tank Size: 48 GAL Standard / 60 GAL Extended
- Approximate Run Time: 7-10 Hours Standard / 10-13 Hours Extended
- Def Tank Size: 5 GAL
- DEF Tank Run Time: 20-60 Hours (Subject to engine load and exhaust temp)
Manifold Hydraulic Valve:
- Allows easy access to individual sections for maintenance
- Does not require manifold disassembly for service of components
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Experience
